CASE STUDY

CUSTOM DRIVE SOLUTION

THE CHALLENGE

Lufkin Industries faced a significant challenge with an obsolete crane traverse drive. The drive posed reliability risks and had unique operator control requirements. The client needed a sophisticated replacement that could integrate seamlessly with existing operations.

Enhancing Operational Efficiency with a Custom Drive Solution

Lufkin Industries: A Leader in Oil & Gas Equipment Manufacturing

CLIENT OVERVIEW

  • Client: Lufkin Industries
  • Industry: Oil & Gas Equipment OEM
  • Focus: Manufacturing pumps for oil & gas applications
Overhead crane.

NSA'S SOLUTION

Custom Drive Programming: NSA developed a custom drive solution allowing the new drive technology and firmware features to be integrated into the existing control system. This solution allowed the operations to continue without disruption or require change in process.

Innovative Control Features: Our team used Integrated sensors with logic internal to the VFD to enhance precision, increase productivity, and increase safety during operations.

RESULTS & IMPACT

  • Seamless Integration: The drive upgrade was implemented without the need for retraining.  Thanks to its intuitive design, NSA saved training costs which minimized operational disruptions.

  • Long-term Reliability: The new system not only resolved reliability issues but is also supported for 10 to 16 years. This solution ensures long-term operational efficiency.

  • Operational Excellence: With this new system, plant operations have seen improved efficiency with an uptime close to 100%.

CONCLUSION

NSA’s expertise in customized solutions delivered a high-performance drive that met Lufkin Industries’ specific operational needs. This demonstrated NSA’s ability to tackle complex challenges with innovative, reliable solutions.

"NSA's tailored solution not only met our unique needs but also enhanced our operations, significantly reducing our risk and increasing our operational uptime."

- Operations Manager, Lufkin Industries